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ZeroScale Cooling Tower Oxidising Biocide ZS-CT-302
ZeroScale Cooling Tower Oxidising Biocide
ZS-CT-302 · COOLING TOWER CHEMICALS

Cooling Tower Oxidising Biocide

A chlorine and bromine based biocide for continuous microbiological control. A cooling tower is warm, wet, aerated and open to the air — the conditions bacteria and algae need, all supplied at once.

1–2 ppm free residual25 / 50 kgBacteria & algaeGST invoice

Why cooling towers grow biology

A cooling tower is close to a purpose-built incubator. Water sits in the ideal temperature band, it is fully aerated, sunlight reaches the basin, and air drawn through the tower delivers a continuous supply of airborne organisms, dust and nutrients.

The visible result is algae — green growth on the basin walls and distribution deck. The costly result is invisible: biofilm forming inside heat exchanger tubes, where it insulates far more effectively than mineral scale. A biofilm layer a fraction of a millimetre thick can cut heat transfer more than a scale layer several times thicker.

Biofilm also shelters corrosion. Under-deposit corrosion develops beneath the film where inhibitors cannot reach, so a biologically fouled system corrodes faster even when the corrosion programme is otherwise correct.

How ZS-CT-302 works

Oxidising biocides kill on contact by attacking cell structure directly:

Oxidising biocide handles routine day-to-day control. It is normally alternated with a non-oxidising biocide, because organisms sheltered inside established biofilm need a different mode of attack.

Specifications

ParameterDetail
Product codeZS-CT-302
TypeChlorine / bromine based oxidising biocide
ControlsBacteria, algae, fungi, biofilm-forming organisms
DosageMaintain 1–2 ppm free residual
Dosing pointCooling tower basin or circulating line
Control testFree residual in circulating water
Pack size25 kg · 50 kg
StorageCool, dry, shaded — keep away from acids and reducing agents

Control targets

Set the actual dose by measuring free residual in the circulating water.

ConditionGuideline
Free residual target1–2 ppm in circulating water
Clean system, low loadLower end of range
Visible algae or high organic loadUpper end, plus shock dosing
Testing frequencyDaily where possible; weekly minimum
ProgrammeAlternate with non-oxidising biocide for biofilm control
Oxidising biocide and RO membranes do not mix. If any part of your cooling water is recovered for RO treatment, free chlorine must be removed with SMBS before the membranes. This also holds for shared piping — trace carry-over is enough to oxidise a membrane permanently.

Where it is used

Open recirculating cooling towers

Standard routine control for industrial and commercial cooling systems.

HVAC chiller plants

Building cooling systems where public health and hygiene requirements apply.

Towers with visible algae

Basin and deck growth calls for shock dosing followed by a maintained residual.

Process cooling with organic load

Where process leaks add nutrients that accelerate microbial growth.

Common questions

What residual should I maintain?

1 to 2 ppm free residual in the circulating water. Test it regularly — a residual reading of zero means the biocide has been fully consumed and the system is unprotected between doses.

How often should I dose?

Most systems dose continuously or on a timed cycle to hold the residual. Systems with heavy fouling start with shock dosing to knock the population down, then move to maintenance dosing.

Should I use oxidising or non-oxidising biocide?

Both, alternating. Oxidising handles routine control; non-oxidising penetrates established biofilm that oxidising biocide cannot reach. Alternating also prevents organisms adapting to a single chemistry.

Will this remove algae already growing?

Shock dosing kills it, but dead algae needs physically removing from the basin — otherwise it decays and feeds the next growth cycle. Clean the basin after the shock dose.

Is it safe with my corrosion inhibitor?

They work as a programme, but dose them separately rather than mixing in one tank. Tell us your system and we will lay out the dosing points and sequence.

Does biocide help with Legionella risk?

Microbiological control is part of managing that risk, alongside system design, temperature control and regular cleaning. Tell us your installation type and we will advise on the programme.

Related products

Need help with dosing or quantity?

Send us your water analysis and system details — we will work out the dose rate, monthly consumption and price for you.