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ZeroScale Boiler Oxygen Scavenger ZS-BO-201
ZeroScale Boiler Oxygen Scavenger
ZS-BO-201 · BOILER CHEMICALS

Boiler Oxygen Scavenger

A sulphite and amine based scavenger that strips dissolved oxygen out of boiler feed water — the single most effective step against the pitting corrosion that eats through boiler tubes from the inside.

Dose ≈3× dissolved O₂25 / 50 kgPrevents pittingGST invoice

What dissolved oxygen does inside a boiler

Cold water holds a surprising amount of dissolved oxygen. Heat it inside a boiler and that oxygen comes out of solution and attacks the steel — not evenly across the surface, but at concentrated points. The result is pitting: deep, narrow holes that penetrate tube walls while the surrounding metal still looks sound.

This is what makes oxygen corrosion dangerous. General corrosion thins a tube gradually and gives you warning. Pitting drills through at a single point, and a tube can fail from a pit while a thickness survey elsewhere reads perfectly acceptable.

Oxygen enters through the make-up water, and through any air leaking into the condensate return system — which is why plants with long return lines and old fittings usually have a bigger oxygen problem than they expect.

How ZS-BO-201 works

The scavenger reacts chemically with dissolved oxygen so it can no longer attack metal:

Dosing goes into the feed tank or feed line, ahead of the boiler. Where a deaerator is fitted, the scavenger handles the residual oxygen the deaerator cannot remove mechanically.

Specifications

ParameterDetail
Product codeZS-BO-201
TypeSulphite / amine based liquid oxygen scavenger
FunctionRemoves dissolved oxygen from boiler feed water
DosageApproximately 3× dissolved oxygen concentration (ppm)
Dosing pointFeed water tank or feed line, ahead of the boiler
Control testMaintain a residual sulphite level in boiler water
Pack size25 kg · 50 kg
StorageCool, dry, shaded — keep container closed

Dose by dissolved oxygen level

Approximate starting figures — confirm against your feed water test.

ConditionGuideline
Deaerated feed, 0.02 ppm O₂≈ 0.06 ppm scavenger
Partially deaerated, 0.1 ppm O₂≈ 0.3 ppm scavenger
Hot feed tank, 0.5 ppm O₂≈ 1.5 ppm scavenger
Cold make-up, 2.0 ppm O₂≈ 6.0 ppm scavenger
Plus residualAdd enough to hold a measurable sulphite residual in boiler water
Dose for a residual, not just for the calculated oxygen. Feed water oxygen varies through the day with load and make-up rate. Holding a small measurable sulphite residual in the boiler water is what proves you have covered the peaks, and it is the standard control test — check it daily.

Where it is used

Steam boilers

Package and industrial boilers across food, textile, pharma, chemical and processing plants.

Plants with cold make-up

Where feed water is not deaerated, oxygen load is highest and scavenging matters most.

Long condensate returns

Systems where air leaks into return lines through old fittings and vents.

Standby boilers

Boilers held on hot standby, where oxygen ingress continues without steam demand.

Common questions

How much oxygen scavenger should I dose?

Roughly three times the dissolved oxygen concentration in ppm, plus enough to hold a residual in the boiler water. Send us your feed water oxygen figure and boiler capacity and we will calculate the daily quantity.

Where should it be dosed?

Into the feed water tank or feed line before the boiler. Dosing into the feed tank gives more reaction time, which helps at lower temperatures.

Do I still need it if I have a deaerator?

Yes. A deaerator removes most oxygen mechanically but always leaves a residual, and that residual is enough to pit tubes over time. The scavenger handles what the deaerator leaves behind.

How do I know the dose is right?

Test for sulphite residual in the boiler water. A consistent measurable residual means you are covering the oxygen load; zero residual means you are dosing short.

What does oxygen pitting look like?

Deep, round, localised pits with the surrounding metal relatively unaffected, often under a small dark deposit. That pattern distinguishes it from general acid corrosion, which thins the surface evenly.

Can I use it with my sludge conditioner?

Yes, they do different jobs and are used together. Dose them separately rather than mixing in one tank — send us your boiler details and we will lay out the full programme.

Related products

Need help with dosing or quantity?

Send us your water analysis and system details — we will work out the dose rate, monthly consumption and price for you.